How Artificial Stone is Made
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How Artificial Stone is Made
Artificial Stone, or engineered stone, is key in construction, interior design, and other industries. Its versatility, durability, and beauty make it a top choice for B2B partners seeking high-performance materials. Understanding its manufacturing process reveals its quality and reliability.
Raw Material Selection
Artificial Stone mainly consists of 90 - 95% natural minerals like quartz, marble, or granite fragments, chosen for consistent color, size, and purity. The remaining 5 - 10% includes high-strength resins as binders and pigments for color. High-purity quartz, prized for its hardness, is a common choice, ensuring the right color for various applications.
Crushing and Mixing
Raw materials are crushed into fine particles with advanced machinery. The particle size affects the final product's texture. After crushing, they are mixed with resins and pigments in large-scale mixers to ensure even distribution, which is crucial for uniform color and strength. Crushers and mixers play key roles in this stage.
Molding
The mixture is transferred to customized molds for different projects, such as countertops or flooring. High-pressure and vibration are applied to expel air bubbles and ensure even settling, enhancing the stone’s strength.
Curing
After molding, Artificial Stone is cured in a controlled environment to harden the resin. The curing time varies from hours to days, depending on resin type and stone size. Curing chambers maintain ideal temperature and humidity.
Finishing Processes
Once cured, the stone undergoes grinding, polishing, and edge-profiling. Grinding smooths the surface, polishing adds shine, and edge-profiling shapes the edges.
Quality Control
Quality control is strict at every stage, testing hardness, density, water absorption, and colorfastness. Only products meeting industry standards are shipped, and specialized equipment ensures product quality.
B2B partners can trust our Artificial Stone's quality. Our high-standard manufacturing guarantees both beauty and durability, providing reliable and cost-effective solutions for your projects.